2024612 · The mined ores (1–4% Ni) are processed to upgrade the metal content with 10–20% Ni in the concentrates. Thus, the preconcentration of nickel ores is an important unit operation to upgrade the nickel before commencing any extraction steps. Ni is mined from sulfide ores, Nickel ferrolaterite and serpentine.
view more199811 · Older nickel-smelting processes, such as blast or reverberatory furnaces, are no longer acceptable because of low energy efficiencies and environmental concerns. In flash smelting, dry sulfide ore containing less than 1% moisture is fed to the furnace along with preheated air, oxygen-enriched air (30–40% oxygen), or pure oxygen.
view more20111231 · The primary advantages of nickel sulfide concentrate smelting are the following (Crundwell et al. 2011b ... However, the traditional concentrate smelting-matte refining process, whilst ...
view more20201029 · The primary energy consumption and greenhouse gas emissions from nickel smelting products have been assessed through case studies using a process model based on mass and energy balance. The required primary energy for producing nickel metal, nickel oxide, ferronickel, and nickel pig iron is 174 GJ/t alloy (174 GJ/t contained Ni), 369 …
view more2018819 · ISASMELT™ Concept. ISASMELT™ technology is based on vertical submerged lance injection technology to provide highly efficient mixing and reaction of feed materials in the molten slag bath. The lance contains a device to maximize heat-transfer and cooling of the lance wall by the passing process/blast air.
view more2022822 · The main products obtained through the pyrometallurgical route are Nickel matte and ferronickel. Pyrometallurgical routes mainly include drying, calcining/reduction, electric arc furnace smelting, and refining . Matte smelting and smelting to ferronickel are energy-intensive, making it uneconomical to treat low-grade ore.
view more2009922 · Nickel is an important metal in modern infrastructure, with major uses in stainless steel (~65%), metal alloys (~20%) and plating (~9%), as well as electric batteries and chemicals [1]. Economic resources of nickel are found in either sulfide or laterite-type ores. Globally, the bulk of historic production has been derived from sulfide ores ...
view more2016210 · Smelting happens to be one of the main steps in the extraction of metals from sulfide and oxide minerals by adopting the pyrometallurgical route. During smelting, constituents present in the charge in molten state separate into two immiscible liquid layers, namely, liquid matte or metal and liquid slag. The primary objective of matte smelting ...
view more202151 · Copper sulphide rich leach residue from nickel refining is a marketable product and may be treated by smelting. In looking for another refining technology for its valorisation, the raw material ...
view more2021112 · Smelting and refining of massive sulphides begins with the flotation of ore, typically in the range of 0.2-2% nickel, to an acceptable concentrate grade of 10 to 20% nickel. Concentrate smelting produces a high grade nickel matte which is then refined hydrometallurgically. With the majority of
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